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Orbital Ball Lapper

Orbital Ball Lapper/Polisher

2014

To perfect the Fitbionic Foot, we needed very smooth ball joints. We couldn't seem to get what we needed from external vendors, so I designed a piece of industrial equipment to provide a mirror-surface finish on an internally spherical surface. It was a great success.

Project Highlights:

  • 119 unique paths, plus hand motion for true random

  • Used OTS diamond lapping balls

  • Fail-safe design

  • Mirror finish (~5 microinch RMS)

  • Sphericity held better than .001"

 

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