Resume
Work Experience
Mechanical Engineer, Caliber MRI
As with any person at any startup, I wear many hats here. Mostly I do sustaining engineering and some new product development. I also am helping design and implement the Quality Management System, per ISO13485.
2021 - Present
Senior Mechanical Engineer, High Precision Devices
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Led a team of 4-6 engineers and techs to design and build two prototype dry, cryogenic, ground-based, submillimeter-wavelength telescopes for a top U.S. research institution. I owned this project. I inherited a flawed conceptual design, took it most of the way back to a blank sheet of paper, moved forward through risk analysis, high-level design, design of experiments, data analysis and concept validation. I did the detailed design of the vast majority of the complex and inter-related subsystems. I presented most of the work during critical design review and I wrote of all documentation, provided initial customer support, and had oversight of manufacturing, assembly, packing, and shipping.
• Two target mirrors at 4 Kelvin
â–ª Targets were mounted to interchangeable cartridges
â–ª All 6 targets and cartridges had to work in either of two positions
â–ª No adjustments were allowed as part of swapping cartridges, just change over and go
• Filter wheel/motion stage at 50K
â–ª Bearing spindle assembly had .0002” runout, allowing for precise beam-line placement
â–ª Bearings were tested to over 100,000 cycles at 50K
• Telescope “chief ray” on target within 0.25 mm and 0.1 degree, at ~2 meters target distance
â–ª Tolerance was held on one primary target and 3 reflected targets
• Thermal strap design of 10 W/K at 50K
• Deliverables included:
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Full CAD models and drawings
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Complete subsystem ICDs
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Complete operating manual
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Full “in-cabin” installation manual
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Two units produced as prototypes, 8 more to be produced as products
2018–2021
Senior Mechanical Engineer, ERI
At a contract engineering firm, collaborated with team and Fortune 500 clients to develop medical devices quickly, on time, and under budget. Designed and fabricated the following:
• Pharmaceutical electro-mechanical process-automation system
• Thermoelectric cooling systems
• Closed-loop control system
• Precision dispensing of aliquots
• Performed detailed FMEA
• Produced a blended design of castings, sheet metal, machining, and urethane casting
• IEC 60601
• Catheter-deployed blood filtration system
• Radio-opaque marker systems for in vivo navigation
• Fully mechanical design
2014–2016
CEO, CTO, Founder
Tensegrity Prosthetics/FitBionic
Designed and manufactured an innovative tensegrity-based foot prosthesis and built company to distribute it. Developed a new approach to prosthetics, beginning with first principles of biomechanics and engineering Extensively analyzed designs, using simulation and strain-gauge instrumentation data for multiple use cases Implemented full subsystem and system tests in accord with relevant ISO standards.
• Performed detailed root-cause analysis and make appropriate corrective actions
• Worked directly with patients, clinicians, and industry resources to optimize designs
• Recruited and led critical team members
• Gave frequent public presentations, from technical design reviews to investor presentations
• Ran fundraising efforts from lead generation through closure, totaling $1.3M • Led and participated with counsel on development of our patent portfolio (1 issued, 2 pending)
• Obtained NIH-SBIR Phase I and Phase II grants (totaling $1.2 million)
2005–2015
Skills
Solidworks
Prototyping
FEA
DFM/DFA
OptoMechanical
Precision Eng
GD&T
Education
2009
1996
2019
Master of Science in Mechanical Engineering. University of Colorado Boulder
Bachelor of Science in Engineering Science and Mechanics, concentration in BioMedical Engineering, minor in English. University of Florida
​​GD&T 3-Day Master class. Don Shepherd (35-year veteran of ASME/ANSI Y14.5 committee)
C-level Presentation Skills
Grant/Proposal Writing
Documentation
ISO 13485
ISO 60601